Semiconductor Clean Room
- Turnkey Project
- Cleanliness 10-100,000
- Integrated Airtight Wall System
- Come with Cleanroom Equipment
- Offer Installation Service
Your Reliable Partner and Manufacturer of Semiconductor Clean Room
Zonsteel provides you EPC project of semiconductor clean room. In past years we acquired rich experience on semiconductor clean room design & manufacturing & construction & operation and maintenance. Followings are main consideration during our EPC process.
According to your product type and manufacturing process requirement on environment, we need to fix cleanroom cleanliness class, temperature, pressure and humidity. Zonsteel can do class 10-100000 semiconductor clean room.
The material of semiconductor is wafer, its high sensitive to particulate, easy to hold particle lead to your product short circuit or circuit break. So the most important is to set air filtration system, and use draught fan, blow designed clean air constantly to semiconductor clean room and keep room in positive pressure. Cause positive pressure can prevent outside particle entering.
Semiconductor clean room also consider constant temperature and humidity. Thus the draught fan pressurizing system have to work with HVAC system. The air conditioner must be turned on as long as the blower is pressurized.
- Image Gallery
- Data Sheet
- Color Chart
| Specification | |||
| 1 | Design | Requirement | If has existing wall, indicate which wall on floor plan, and wall size |
| If exiting wall need to finish with cleanroom panels | |||
| If wall need non-combustible | |||
| If any overhead obstructions exist | |||
| If ceiling need load-bearing | |||
| If need to meet any seismic zone grade | |||
| What’s the processing inside clean room construction | |||
| Required cleanliness grade, temperature, humidity | |||
| 2 | Clean Room Construction Size | External Size(mm) | According to customer requirement |
| Height(mm) | According to customer requirement | ||
| 3 | Gown room/transition room | External Size(mm) | According to customer requirement |
| Height(mm) | According to customer requirement | ||
| 4 | Roof/ wall | Attach to Existing Building | 50mm, 75mm or 100mm clean room panel |
| Steel structure | 50mm, 75mm or 100mm clean room panel | ||
| 5 | Floor | Concrete Building | Epoxy floor, PVC floor or elevated floor |
| 6 | Door | Dimension | 2100x900mm, 1500x900mm other custom made size |
| Insulation | Paper honeycomb or aluminum honeycomb | ||
| Door frame | Powder coated steel, aluminum, or stainless steel frame | ||
| Door leaf | Powder coated steel, aluminum, Melamine or stainless steel frame | ||
| Power type | Manual door, electrical door | ||
| Air tight | All around sealed with rubber, bottom with lifting strip | ||
| Qty | 1 pc or any quantity | ||
| Color | Customized | ||
| 7 | Window | Dimension | Customize, Maximum 2400x2200mm |
| Material | Double toughened glass, in middle filled with inert gas and desiccant Aluminum frame or stainless steel frame, black color |
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| Qty | 1 pc or any quantity | ||
| 8 | LED Light | Size | 600x600mm, 600x1200mm |
| Qty | Qty according to requirement | ||
| Mounting way | Flush mounted on ceiling | ||
| 9 | Clean room equipment | Air Shower | |
| Pass box | |||
| Fan filter unit | |||
| Heapa box | |||
| Clean room air filter | |||
| Sampling booth | |||
| Laminar flow hood | |||
| Commercial Ozone Generator | |||
| AHU unit | |||
| 10 | Other | Certificate | ISO 9001, ISO 14001 |
| Warranty | 1 year | ||
| Delivery time | Normally 15 days | ||
Semiconductor Clean Room: The Complete Guide
Semiconductor clean room air flow is normally from top to downward. The room layout and equipment layout must be designed to help the air flow, minimize the chance and time for particle to stagnate in the clean room.
Semiconductor clean room mainly uses anti-static materials. Zonsteel sandwich panel used for wall and ceiling is anti-static facing steel sheet. While the cleanroom construction is airtight and insulated, preventing humidity migration and prevent clean air leaking. Our insulation sandwich panel available with thickness 50mm, 75mm, 100m, 120mm and thicker. The core materials available with rockwool, aluminum honeycomb and PU. All those sandwich panels are fire proofing, rock wool panel can reach 4 hours fire rating.
Semiconductor clean room consider use air shower for personnel and cargo entry. Air shower can remove the particles on surface. While the cleanroom garment is important to protect air cleanliness.
Semiconductor clean room usually use deionized water to protect wafers from contamination. And use 98% or even 99.8% and higher nitrogen dry wafers.
Zonsteel take all the measurements to build your semiconductor clean room in designed condition. Ensure your production is running smoothly. Our cleanroom component includes wall and ceiling and accessories delivery time is usually 7-15 days. Cleanroom equipment includes air filtration and HVAC system is usually 15-20 days.
Zonsteel factory certified with ISO9001 and ISO14001. Our professional installation team will help on the assemble and commissioning, train the cleanroom operation and maintenance. Zonsteel provides you turnkey project!
Contact us today for any questions you have for semiconductor clean room. Our technical team is available to support you 24/7!